Mobile Concrete Production
Mobile concrete production involves the use of specialized equipment to mix and produce concrete on site, rather than transporting ready-mixed concrete from a fixed plant. This method offers a variety of advantages and is particularly suitable for projects in remote areas or where concrete demand fluctuates.
As a leader in the field of producing mobile concrete plants, ZOOMJO understands the enormous advantages offered by on-site concrete production. Not only does this technology offer a high degree of flexibility to meet the individual needs of different projects, at different times and in different locations, but it also greatly improves production efficiency.
By eliminating long-distance transportation, it not only saves time and costs, but more importantly ensures that the concrete is always fresh and of high quality. In addition, the Mobile Concrete Plant is able to accurately proportion the various materials according to the specific requirements of the project, thus producing high-performance concrete that better meets the design requirements.
Mobile Concrete Plant
Mobile Concrete Plant (Mobile Concrete Batching Plant) is a highly flexible and efficient concrete production equipment, which can quickly adapt to different construction environments and meet diversified project requirements. Through the advanced automation control system and efficient mixing equipment, it realizes accurate proportioning and high quality assurance of concrete production, providing convenient and reliable concrete supply solutions for the construction industry.
Mobile Concrete Plant It mainly consists of aggregate silo, cement silo, water tank, twin shaft concrete mixer and intelligent control system. These components are mounted on a movable chassis for easy and flexible transportation to the construction site.
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Aggregate silo: store various sizes of aggregate (sand, stone, etc.).
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Cement silo: Stores cement.
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Water tank: store water.
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Twin-shaft concrete mixer: mixes aggregates, cement and water in precise proportions to form concrete.
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Control system: Controls the entire production process and ensures the quality of the concrete.
Advantages of mobile concrete production
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Flexibility: Can be moved at any time according to the construction progress and location, strong adaptability.
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On-site production: Eliminates long-distance transportation, reducing transportation costs and time.
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Quality Assurance: Concrete is produced on-site, ensuring freshness and quality.
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Customized ratios: Concrete ratios can be flexibly adjusted to meet the needs of different projects.
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Reduce waste: Only the required amount of concrete is produced, reducing waste.
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Environmental protection and energy saving: Reduces carbon emissions during transportation.
Application Scenarios of Mobile Concrete Plant
Mobile concrete production is suitable for a wide range of projects, including:
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Highway and bridge construction: Provide on-site concrete to speed up the construction process.
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Construction: For pouring foundations, floor slabs and other concrete components.
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Water conservancy projects: providing concrete in reservoirs, dams and other projects.
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Municipal engineering: for building roads, sidewalks, etc.
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Disaster relief: play an important role in post-disaster reconstruction.
The capacity of a mobile concrete plant varies depending on the model, configuration and specific conditions of use. Generally speaking, its capacity range is large, from 25 cubic meters per hour to 120 cubic meters per hour.
The main factors that affect the capacity of a mobile concrete plant are:
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Model and capacity of the mixer: The model and capacity of the mixer directly determine the amount of material discharged per unit of time.
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Accuracy and speed of the batching system: The accuracy and speed of the batching system affects the accuracy of concrete proportioning and productivity.
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Aggregate size and moisture content: Aggregate size and moisture content affect the fluidity of the concrete, which in turn affects mixing time and production.
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Type and Activity of Cement: The type and activity of cement affects the setting time of concrete and hence the production cycle.
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Operator proficiency: Operator proficiency affects equipment utilization and productivity.
The following factors need to be considered when choosing the right mobile concrete plant:
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Project scale: The larger the project scale, the greater the demand for concrete, and the need to choose equipment with a larger capacity.
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Type of concrete: different types of concrete have different requirements for equipment.
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Construction environment: the complexity of the construction environment will affect the choice of equipment.
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Budget: The cost of the equipment is also an important consideration.
How to determine the right capacity?
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Calculate according to project requirements: Calculate the required daily output according to the amount of concrete used in the project and the construction period, and then select the appropriate model according to the rated capacity of the equipment.
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Consult with the equipment manufacturer: The equipment manufacturer will recommend the right model for you according to your project needs.
Would you like to learn more about specific aspects of mobile concrete production, such as the equipment used, environmental considerations or cost analysis? Contact ZOOMJO right away for more information.
More equipment for mobile concrete production
In addition to mobile concrete plants, drum mobile concrete mixing plants, self-feeding concrete mixer trucks and concrete mixing pumps are also commonly used for mobile concrete production.
Drum Mobile Concrete Batching Plant
The Drum Mobile Concrete Batching Plant is specially designed for projects that require frequent changes of work sites. It is very easy to dismantle and move to another job site, as well as easy to install. For our new mobile batching plants, all components are movable and do not require a reinforced concrete foundation, including a cement silo. All you need to do is tow it to the new job site with a vehicle, place the machine in the correct position and connect the cables and it is ready for use.
The drum mobile concrete mixing plant adopts horizontal drum for concrete mixing, which is compact and highly maneuverable, ideal for flexible deployment in small and medium-sized projects, and its production capacity is usually 25-60 cubic meters per hour.
Product Advantages
1、Mobile concrete mixing plant is easy to disassemble and move.
2、Through clever design, the batching system, weighing system, mixing host, storage, unloading and automatic control system of the mixing plant are concentrated in one trailer unit, and the movement of the mixing plant is realized by the trailer.
3、Drum mixer is installed on the mixer platform. On the upper part of it are various measuring equipments. The amount of cement, water, plasticizer etc. is weighed proportionally. After weighing, they are discharged into the mixer and mixed with the weighed aggregates. The well-mixed concrete can be discharged directly into the concrete truck for transportation.
4、Adopting forced double horizontal shaft mixer, the mixer can be used for uniform mixing and short mixing time. For dry hard, semi-dry hard, plastic ratio concrete can be completed good mixing.
5, The cost of this model concrete batch plant is cheaper than other types, which is suitable for large and medium-sized engineering teams, such as roads, bridges, dams, airports and other mobile construction sites and construction production bases.
Self Loading Concrete Batching Truck
Self-loading mixer truck is equipped with diesel engine, hydraulic oil pump, motor, valves, seals, hoses and other name brand parts, also known as self-loading concrete mixer, etc., which is easy to operate and low production cost. Distribute freshly mixed concrete for mining, industrial complexes, shopping plazas, office buildings, warehouses and residences for foundations, poured foundations, floors, sidewalks, driveways, curbs, decks, pools and other applications.
Self-loading concrete mixer trucks integrate transportation, batching and mixing in a single unit with high mobility, which can realize one-stop operation from material loading to concrete delivery and significantly improve construction efficiency. Its single batch capacity is usually 1.8-6.5 cubic meters.
Product Advantages
1、 It has all the functions of a concrete mixing plant; it integrates loading, mixing, transportation and discharging; the mixing drum rotates 270 degrees, and concrete can be discharged in different directions;
2、 High-quality components; optional Yuchai, Cummins and other famous brand engines;
3、 Humanized functional design; cab is beautifully decorated, equipped with air conditioning; more comfortable; equipped with cleaning system, the machine can be cleaned immediately after work;
4、 High efficiency output, save time and labor, cost savings;
5、 Wide range of application; concrete can be produced on site and poured instantly, suitable for houses, factories, concrete roads, water channels, infrastructure in remote areas, reservoir dam projects, etc. in remote areas.
Concrete Mixing Pump
Concrete mixing pump integrates mixing and conveying functions, which can convey concrete directly to the pouring location and significantly improve the construction efficiency. With long conveying distance and high vertical conveying height, this equipment is especially suitable for high-rise buildings, tunnels and other projects. Its theoretical conveying capacity can reach 30-60 cubic meters per hour.
The combination of traditional concrete pump and mixer has a simple operating structure, which helps the operator to quickly obtain the high quality concrete required. In addition, it has the advantages of low power, small size, easy to move and low cost.
Product Advantages
1、Double pumps and double-open hydraulic circuit make the whole hydraulic system more simple.
2、Wireless remote control equipment is convenient for long-distance operation.
3、Hydraulic cylinder adopts proximity switch, which can realize non-contact direction change and ensure reliable direction change.
4、Hopper and S-valve design is calculated by I-DEAS software, which is rigid and avoids deformation of hopper and breakage of S-valve.
5、Radiator device makes the working oil temperature of the hydraulic system lower than 70℃ to keep the machine in normal condition.
6、Operating position is restricted by proximity switch to ensure the S-valve swinging back and forth and reversing.
Selection of mobile concrete production equipment
Choosing the right mobile concrete production equipment requires comprehensive consideration of the following factors:
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Project scale: small projects can choose drum mobile mixing plant or self-feeding concrete mixer truck; large projects require a larger mixing plant and pumping equipment.
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Concrete ratio: according to the project design requirements, choose the equipment with the corresponding ratio function.
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Construction site conditions: consider the size of the site, traffic conditions, power supply and other factors.
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Budget: the price of different types of equipment varies greatly, you need to choose the right equipment according to the budget.
Detailed Steps for Establishing a Mobile Concrete Batching Plant
Setting up a mobile concrete batching plant requires a series of careful planning and implementation. The following is a detailed guide to optimize and supplement the steps you provide:
1. Location and Site Preparation
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Location: Choose a location that is easily accessible and close to the raw material supply and construction site to reduce transportation costs and time.
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Site preparation: Ensure that the site is level and has the required load capacity for the weight of the equipment.
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Foundation construction: Design and build a strong foundation according to the weight and size of the equipment.
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Supporting facilities: Plan the access to power, water, drainage and other supporting facilities.
2. Equipment selection and procurement
Production capacity: Select the appropriate production capacity according to the project demand.
Equipment Configuration: According to the requirements of concrete proportioning, select the appropriate mixer, batching machine and other equipment.
Select equipment suppliers with good reputation and after-sales service.
3. Installation and commissioning
Strictly according to the instruction manual: Install the equipment according to the instruction manual and make sure every part is firmly connected.
Pipe connection: Check and make sure all pipe connections are well sealed to prevent water or material leakage.
Electrical Connection: Make connections in strict accordance with the electrical drawings to ensure that the wiring is safe and reliable.
Debugging: Carry out no-load and load test run to check whether the various functions of the equipment are normal.
4. Formulation and adjustment of formula
According to the design requirements: according to the engineering design requirements, develop specific concrete formula.
Test ratio: test in the laboratory or on-site to determine the best ratio.
On-site fine-tuning: In the actual production process, according to the site conditions for fine-tuning the formula.
5. Personnel training and management
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Operation training: Provide systematic training for operators to make them skillful in equipment operation, maintenance and troubleshooting.
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Safety training: Emphasize the importance of safe production, and formulate detailed safety regulations.
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Quality control: Establish a perfect quality control system to monitor the production process.
6. License Processing
Environmental Permit: Apply for a sewage discharge license to ensure that the production process meets the requirements of environmental protection.
Land use permit: apply for land use permit to use land legally.
Safety production license: apply for safety production license to ensure production safety.
7. Trial production and acceptance
Trial production: carry out trial production to check the operation of equipment and concrete quality.
Acceptance: Invite relevant departments to carry out acceptance to ensure that the equipment meets the relevant standards.
8 routine maintenance and repair
Regular inspection: Regularly inspect all parts of the equipment to find and remove faults in time.
Lubrication and maintenance: According to the equipment manual, carry out lubrication and maintenance on a regular basis.
Cleaning and maintenance: keep the equipment clean, prolong the service life of the equipment.
Precautions:
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Safety first: In the whole process, safety is always the first place.
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Quality Assurance: Strictly control the quality of concrete to ensure that it meets the design requirements.
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Environmental awareness: pay attention to environmental protection, reduce the impact on the environment.
Through the above steps, you can effectively establish a safe, efficient and reliable mobile concrete mixing plant.
Mobile Concrete Production Frequently Asked Questions
What is mobile concrete production?
Mobile concrete production is the production of concrete on site using a mobile concrete mixing plant. These mixing plants are portable and can be set up at or near the construction site, thus eliminating the need to transport concrete over long distances.
What are the main advantages of mobile concrete production?
Mobile concrete production offers a variety of advantages including flexibility, convenience, cost savings, quality control and accessibility. Producing concrete on-site ensures freshness, reduces transportation costs, and allows for customization of mixtures to specific project needs.
What are the basic components of a mobile concrete mixing plant?
A mobile concrete mixing plant typically consists of an aggregate bin, cement silo, conveyor, water tank, mixing drum, control panel, admixture system and power supply. Each component plays a vital role in the efficient production of high quality concrete.
How to set up a mobile concrete batching plant?
Setting up a mobile concrete mixing plant involves several steps: selecting a site, obtaining the necessary permits, assembling the mixing plant components, installing power and water sources, calibrating and testing, and training personnel. Following these steps ensures efficient and high-quality concrete production.
What are the best practices for mobile concrete production?
Best practices for mobile concrete production include proper site selection and preparation, regular maintenance and calibration of equipment, effective materials management, implementation of quality control procedures, efficient workflow management, consideration of environmental impact and adherence to safety protocols.
What are the common challenges of mobile concrete production?
Challenges include maintaining quality control, managing logistics and transportation, addressing environmental concerns, ensuring regulatory compliance and managing skilled labor. Implementing effective solutions and best practices can help overcome these challenges.
How can mobile concrete production be environmentally friendly?
Mobile concrete production can be made environmentally friendly by reducing transportation needs, minimizing waste, using environmentally friendly additives and recycled materials, implementing dust and noise control measures, and recycling water. These practices help reduce carbon footprints and promote sustainable development.
Why is mobile concrete production beneficial in remote areas?
Mobile concrete production is particularly beneficial in remote or hard-to-reach areas because it eliminates the logistical challenges of transporting concrete over long distances. On-site production ensures timely and efficient delivery of fresh concrete, improving overall project schedules and reducing costs.
What is the role of automation in mobile concrete production?
Automation in mobile concrete production improves the accuracy and consistency of the mixing process, reduces human error and increases overall efficiency. Advanced control systems, sensors and computerized panels allow for real-time monitoring and adjustment of the mixture, ensuring high quality concrete production.