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Production Process of Belt Concrete Batching Plant

2024-05-16 11:45
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Belt-type concrete mixing plant is a common concrete production equipment with the advantages of compact structure, flexible movement, easy operation, etc. It is widely used in the construction of highways, bridges, buildings and other projects. In order to ensure the efficient and safe operation of the equipment, it must be operated in strict accordance with the specified production process.

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Production flow

The production flow of belt-type concrete mixing plant mainly includes the following six links:

Site preparation

The site of the concrete mixing plant should be kept clean, level, well-drained and equipped with necessary lighting and power supply facilities. It is also necessary to check whether the equipment is in good condition and operates normally.

Feeding

Pour sand, gravel, cement and other raw materials into the corresponding silos respectively. Determine the proportion of gravel and cement according to the concrete strength grade and workability requirements. Use the material weighing system to measure the gravel and cement proportionally and feed them into the twin-shaft concrete mixer.

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Feed

Feed can be done in one time or in several times. For one-time feeding, all ingredients are poured into the mixer at the same time. When feeding in batches, add gravel first, then add cement and water. The feeding order should meet the requirements of concrete mixing process.

Mixing

After the mixer is started, the mixing time should be determined according to the concrete strength grade and workability requirements. In general, the mixing time of concrete should be not less than 2 minutes. During the mixing process, the uniformity and fluidity of the concrete should be observed and necessary adjustments should be made.

Discharge

After mixing, open the mixer discharge door and unload the concrete into the concrete transportation truck. During unloading, care should be taken to prevent the concrete from segregating.

Stopping the machine

The mixer should be cleaned immediately after the concrete transportation truck leaves. When cleaning, the mixer should be rinsed inside and outside with water and the residual concrete in the mixer should be removed. Check whether each equipment is in good condition and do maintenance work.

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Safety Precautions

The following safety precautions should be strictly observed when operating the belt-type concrete mixing plant:

  • Wear necessary protective equipment, such as safety helmet, protective glasses and mask.

  • Pay attention to prevention of electric shock, mechanical injury, etc.

  • It is strictly prohibited to enter the mixer while it is running.

  • Regularly check and maintain the equipment to ensure that it is in good working condition.

The above process and precautions can ensure the safe and efficient production of concrete in the belt concrete mixing plant. Operators should operate in strict accordance with the prescribed production process and do a good job of safety protection to ensure their own safety and the safety of the equipment.

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