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Buy Central Mix Concrete batching Plant in Ukraine

2024-12-09 11:07
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Ukraine is undergoing a massive reconstruction. Since the conflict in 2022, the country's infrastructure has suffered severe damage. Roads, bridges, houses, and even entire neighbourhoods need to be rebuilt. At this critical time, central mix concrete batching plants have become the backbone of Ukraine's reconstruction process.

Central mix concrete batching plants provide the technology for fast and efficient reconstruction in Ukraine. The equipment is capable of producing high-quality concrete in precise proportions and at high speeds, meeting the urgent need for building materials for large-scale reconstruction projects. Whether it's repairing damaged roads or building new homes and public facilities, central mixing concrete batching plants play an irreplaceable role.

centre mix concrete batching plant for sale

Why are central mix concrete batching plants so important?

  • Increased Efficiency: Compared to traditional hand or small-scale mixing methods, centralised mixing concrete batching plants can dramatically increase the efficiency of concrete production and shorten the construction period.

  • Quality Assurance: Through accurate proportioning and efficient mixing, centralised mixing plants can produce consistent, high performance concrete that ensures the durability of reconstruction projects.

  • Scale Advantage: The scale of Ukraine's reconstruction projects is so large that centralised concrete batching plants are able to meet the demand for large-scale, continuous concrete production.

  • Cost Control: Centralised mixing plants help to control the cost of reconstruction projects by increasing efficiency and reducing material waste.

Overview of Centralised Concrete Batching Plants

Central mix concrete batching plant is a large-scale concrete production equipment, mainly used in large-scale construction projects. It produces concrete that meets the design requirements by accurately proportioning cement, aggregate, water and various additives. Compared with traditional on-site mixing, central mixing plant has higher production efficiency, better quality control and lower cost.

Key components of central mix concrete batching plant

The design and function of the central mixing concrete batching plant directly affects the production efficiency and quality of concrete. Below are the main key components of a central mixing concrete batching plant and their functions:

Mixing device

  • Function: the mixing unit is the core component of the central mixing plant, responsible for evenly mixing the basic materials such as cement, sand, stone and water. Common mixer types include:

  • Double Horizontal Shaft Mixer: Suitable for dry hard and plastic concrete with efficient mixing performance.

  • Planetary mixers: suitable for high-performance concrete production, capable of ensuring that the components are fully integrated.

Aggregate silos

Aggregate silos are used to store different types of aggregates (e.g. fine and coarse aggregates) to ensure that the required materials are supplied accurately and in a timely manner during the production process. Aggregate bins are usually designed with capacity and segregation in mind to facilitate the management and use of different types of aggregates.

Cement silos

Cement silos are used for storing cement and are usually designed with a moisture-proof structure to ensure that the quality of cement is not affected by the environment. Cement silos are equipped with a pneumatic discharge system to accurately feed the cement into the mixer, avoiding problems such as cement caking or leakage.

Control system

  • Function: The control system is the "brain" of the central mixing plant, which realises automatic operation and ensures the accuracy of batching. Modern control system usually includes:

  • Computer control: Setting the formula through software and monitoring the production process in real time.

  • Sensors: used to detect and adjust the amount of various types of raw materials to ensure the accuracy of the proportion.

Conveyor and hopper

  • Function: Conveyors and hoppers are responsible for transporting raw materials from the storage area to the mixing unit. Common conveyors include:

  • Screw conveyors: used to transport bulk materials such as cement and fly ash, providing a steady flow of material.

  • Belt Conveyors: Suitable for bulk aggregate conveying, capable of efficiently delivering materials to the mixer.

Understanding the key components of a central mixing concrete batching plant and their functions can help optimise the production process and improve the quality and productivity of concrete. By reasonably configuring these components, the stability and reliability of concrete production can be ensured, thus meeting the high demand for concrete quality in modern construction.

Concrete Batching Plant Components

Working principle of concrete batching plant

The working principle of central mixing concrete batching plant is to accurately weigh, mix and output concrete mixtures of concrete raw materials according to the set proportion through automated system. Its core aspects mainly include the following steps:

1. Storage of raw materials

A centralised mixing plant is usually equipped with several storage silos for storing the main raw materials required for concrete production, such as:

  • Aggregates: including coarse aggregate (crushed stone) and fine aggregate (sand).

  • Cement: stored in separate cement storage tanks to prevent moisture caking.

  • Additives: e.g. water reducers, early strength agents, stored in special containers.

  • Water: supplied through pipes and stored in water tanks.

2. Transportation of raw materials

The stored raw materials are fed into the weighing system through different conveyors:

  • Aggregates are usually conveyed to the aggregate weighing hopper by means of a belt conveyor or a hopper elevator.

  • Powders such as cement and fly ash are fed into the weighing hopper by screw conveyors.

  • Water and liquid admixtures are conveyed by pipe pumps to their respective storage or weighing systems.

3. Accurate weighing

Each raw material is weighed independently by an electronic weighing system to ensure that the proportions of each material are in accordance with the pre-determined concrete formula.

  • Aggregate weighing: This is done by an aggregate load cell.

  • Weighing of cement and powders: by means of independent weighing hoppers with very high precision.

  • Liquid admixtures and water weighing: controlled by volumetric or mass sensors.

4. mixing process

All weighed raw materials are fed into the mixer in turn for uniform mixing:

  • The type of mixer is usually double horizontal shaft forced mixer, which can mix evenly and quickly and is suitable for mass production.

  • The mixing time can be adjusted according to different concrete formulations and performance requirements, usually 30-60 seconds.

  • Through the strong mixing of the mixer blades, various materials form a uniform concrete mixture in a short time.

5. Conveying and unloading of concrete

The finished concrete is conveyed to the place of use in the following two ways:

  • Concrete tanker conveying: the mixed concrete is loaded into a tanker and transported to the construction site.

  • Direct discharge: Concrete is sent to pump truck or other construction equipment through the discharge opening.

6. Automated control

The whole batching and mixing process is precisely regulated by the central control system (PLC or computer):

  • Automatic monitoring of weighing accuracy, mixing time and discharge speed.

  • Traceability of the concrete quality is ensured by systematic recording and tracking of the production data.

  • Concrete proportioning can be adjusted according to different project requirements.

The central mixing concrete batching plant achieves rapid production of high quality concrete through highly automated control of storage, weighing, conveying and mixing. This working principle not only dramatically improves production efficiency, but also ensures the consistency of concrete quality, which meets the demand for high-precision and high-performance concrete in modern construction.

Concrete Batching Plant Working Principle

Guide to buying a central mix concrete batching plant in Ukraine

When deciding to buy a central mix concrete batching plant, the following key features are crucial:

  • Production capacity: the appropriate production capacity is selected according to the size of the project and is usually rated in terms of the number of cubic metres of concrete that can be produced per hour. They are generally categorised as small (25-50 m³/h), medium (50-100 m³/h) and large (over 100 m³/h) plants.

  • Degree of automation: The degree of automation of a modern batching plant directly affects the ease and accuracy of operation. Fully automated systems are able to reduce manual intervention and increase productivity.

  • Mixing technology: Choosing the right type of mixer (e.g. twin-shaft mixer) to ensure consistent concrete quality.

  • Mobility and Installation: Select mobile or stationary concrete batching plant according to project requirements and consider the time and difficulty of installation.

  • Manufacturing quality: The robustness and durability of the equipment is an important factor in ensuring long-term efficient operation.

  • Ecological considerations: Choose equipment with environmentally friendly features, such as dust collection systems and noise reduction technology, to minimise the impact on the environment.

  • Adaptability to cold and extreme environments: Ensure that the selected equipment is able to operate properly in cold and extreme weather conditions to meet winter construction needs.

Manufacturers of Central Mixing Concrete Batching Plants at a Glance

Ukraine, as an important industrial country in Eastern Europe, has several well-known manufacturers of mixing plants on the market. The central mix concrete batching plants offered by these companies not only meet the needs of the domestic market, but also enjoy a good reputation internationally. Some of the highly regarded manufacturers are listed below:

  • UkrBudMach: Specialising in green building, its products excel in terms of energy efficiency and environmental friendliness.UkrBudMach's plants produce high-quality green concrete that meets the modern construction industry's requirements for sustainability.

  • ZOOMJO: Known for its high efficiency and durability, ZOOMJO equipment uses advanced technology to ensure uniformity and strength of concrete. Whether it's a high-rise building or a large infrastructure project, ZOOMJO offers reliable solutions.

  • PromStroyTech: specialising in customisation, PromStroyTech is able to provide solutions tailored to the specific needs of its customers. Whether it is a small project or a large scale project, PromStroyTech is able to meet the individual needs of its customers.

  • EuroTech Machinery: Providing high-performance automated equipment for precise control of the concrete production process, EuroTech Machinery's equipment is suitable for large-scale infrastructure construction, improving production efficiency and concrete quality.

  • Betonmash: Known for its cost-effective approach to reducing operating costs while maintaining quality, Betonmash products are an affordable option for projects with limited budgets.

concrete batching plant design drawing

Below is a table of the main central mix concrete batching plant manufacturers in Ukraine and their popular models and main features:

Manufacturer Popular models Main Features
UkrBudMach HZS60, HZS90 Energy efficient and environmentally friendly design for large infrastructure projects.
ZOOMJO ZJY-75, ZJ-100 High-strength concrete production with high durability for a wide range of construction projects
PromStroyTech PST-50, PST-75 High degree of customisation and flexibility to adapt to different project requirements.
EuroTech Machinery ETP-60, ETP-90 High degree of automation and productivity for large-scale projects.
Betonmash BM-50, BM-75 Cost-effective for projects with limited budgets

Prices of central mixing concrete batching plants in Ukraine

When buying a central mixing concrete batching plant, it is important to understand the cost range and the factors that influence it. The price of the equipment usually depends on the production capacity, the degree of automation and brand reputation. Generally, the price range is as follows:

Capacity (m³/h) Price range (US$)
30-60 $50,000 - $100,000
60-90 $100,000 - $150,000
90-120 $150,000 - $200,000
120 and above $200,000 and above

Impact Factors

  • Capacity: The greater the capacity of the plant, the higher the price usually is. Larger capacity plants are able to meet higher concrete demands and are suitable for larger projects.

  • Degree of automation: Highly automated plants usually cost more because they are equipped with advanced control systems and monitoring technology to improve productivity and concrete quality.

  • Brand reputation: Equipment from well-known brands tend to be more expensive as they offer better quality assurance and after-sales service.

  • Market demand: Fluctuations in market demand for concrete mixing plants can affect prices. If the demand is greater than the supply, the price may rise.

  • Configuration and materials: different configurations (e.g. mixer type, number of batchers, etc.) and the quality of materials used will also affect the price.

The above price range is for reference only, the actual price may vary due to market changes. To get the latest concrete mixing plant quotation, please contact the relevant manufacturer for specific information.

concrete batching plant manufacturer

Frequently Asked Questions about Central Mixing Concrete Batching Plants in Ukraine

What is the difference between a central mix concrete batching plant and a mixing building?

The main difference between a central mix concrete batching plant and a mixing building is the way the aggregates are measured and conveyed. Aggregate metering in a central mix concrete batching plant is usually done in the batching plant and fed into the mixer via a conveyor belt, whereas a mixing building uses a high level aggregate silo, where the aggregate is metered in the main building and then fed directly down into the mixer. This makes the mixing building usually higher in metering accuracy and system efficiency, but also more complex in structure.

What is the usual payback period for a central mix concrete batching plant?

The payback period of a central mixing concrete batching plant varies depending on the size of the project, type of equipment and market demand. Generally speaking, the payback period is usually between 1 and 3 years, depending on factors such as the frequency of use, productivity and maintenance costs of the equipment.

How to choose the right central mixing concrete batching plant?

When choosing the right central mixing concrete batching plant, users should consider the following factors:

  • Production capacity: choose the right production capacity according to the project demand.

  • Degree of automation: Select equipment with a high degree of automation to improve efficiency.

  • Mixing technology: Focus on the type and performance of the mixer.

  • Brand and after-sales service: Choose a well-known brand to ensure the quality of the equipment and good after-sales support.

  • Environmental performance: consider the environmental characteristics of the equipment to meet modern construction requirements.

What are the maintenance of central mixing concrete batching plant need to pay attention to?

The following points need to be noted when maintaining:

  • Regularly check the operating status of the motor and electrical appliances to ensure that there is no overheating and abnormal noise.

  • Clean the concrete mixer and batching machine regularly to prevent the accumulation of materials from affecting the performance.

  • Check whether the lubricating oil is sufficient and keep the lubrication points working normally.

  • Monitor the operation of the control system to ensure its accuracy and stability.

Which brands are the most popular in the central mix concrete batching plant market in Ukraine?

The following brands are widely popular in the Ukrainian market: ZOOMJO,Ammann,ELKON,Liebherr etc. These brands are favoured by the users for their high performance, reliability and good after-sales service.

When choosing a concrete batching plant, what features do users value most?

When choosing a concrete batching plant, users usually look for the following characteristics: production capacity, automation, mixing technology, durability and reliability, maintenance and service, environmental performance, and flexibility and adaptability.

How do users assess the maintenance cost of a concrete batching plant?

Users can evaluate the maintenance cost of a concrete batching plant in the following ways:

  • Recording the frequency of equipment breakdowns and repair costs.

  • Calculating the cost of labour and materials required for regular maintenance.

  • Consider the useful life of the equipment and the cost of replacement parts.

  • Evaluate the impact of the equipment's energy consumption and operating efficiency on overall costs.

Under what circumstances is a central mix concrete batching plant chosen over other types?

Choosing a central mix concrete batching plant usually applies to the following situations:

  • Projects that require large-scale, continuous production of concrete.

  • Projects that require high quality and uniformity of concrete.

  • Projects with fixed locations are suitable for stationary equipment.

  • Efficient automated production processes are required to reduce labour costs.

What projects are different types of central mix concrete batching plants suitable for?

Mobile concrete batching plant: suitable for small projects and temporary construction sites, such as road construction and small buildings.

Stationary Concrete Batching Plants: for large infrastructure projects such as motorways, bridges and commercial buildings, capable of providing a steady supply of concrete.

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